Advanced automation for the nitrogen generation plant

Integrated solution for the efficient and safe management of a nitrogen production plant, with redundant architecture and DCS communication

Italy

Automation Solutions

Righi developed a complete automation solution for a nitrogen generation plant for an important company in the Oil & Gas sector. The system, consisting of compressors, dryers and generators, was managed through the design and implementation of control panels and software for each skid. The heart of the system is a general control panel that coordinates two compressors, two dryers and two generators in an integrated manner, guaranteeing maximum efficiency and operational reliability.
To complete the solution, Righi created an intuitive operator interface (HMI) and implemented a Modbus communication system for integration with the plant DCS, ensuring full interoperability and centralised supervision.

Challenge

  • Integration of heterogeneous systems: Coordinate and automate different components such as compressors, dryers and generators within a single control architecture.
  • Reliability and availability: Ensure operational continuity of the plant through a redundant control system.
  • Effective communication: Ensure smooth and reliable communication between the automation system and the plant’s DCS.

Results/benefits achieved by the customer

  • Cost reduction: Optimisation of automation and cabling costs through the use of a single high-availability unit and decentralisation of I/Os.
  • Increased reliability: Higher system availability thanks to the redundant architecture, which ensures business continuity even in the event of failures.
  • Scalability and flexibility: The system can be easily expanded or modified in the future, thanks to the modularity of the implemented architecture.
  • Efficient integration: Smooth and reliable communication with the plant’s DCS, improving supervision and process control.

Righi Solutions

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