Automation and advanced digitisation for the production of environmentally friendly materials for automotive interiors
Integrated solution for real-time control, full traceability and optimisation of production and logistics processes
For a plant dedicated to the production of environmentally friendly materials for automotive interiors, Righi developed and implemented a complete automation system. The intervention covered the entire automation development cycle, from detailed design to plant commissioning, ensuring real-time control and constant supervision of critical process parameters.
The integrated digitisation enabled complete and automated traceability of production data, with direct synchronisation to the SAP system for centralised and optimised management of operations. This has led to a significant reduction in operating costs through improved production efficiency and greater transparency in the management of production and logistics flows.
Challenge
The plant needed an automated system capable of constant and centralised monitoring, with full traceability of raw materials, semi-finished and finished products. It was essential to manage production planning and warehouse flows efficiently, while maintaining high quality and sustainability of the production process. In addition, the customer required the reduction of plant downtime through integrated predictive diagnostics systems and full integration with SAP to ensure synchronisation between production and supply chain.
Results/benefits achieved by the customer
- Real-time control with continuous supervision of critical plant parameters
- Complete traceability of raw materials, semi-finished and finished products through barcode reading and field instrumentation
- Automated production planning and optimised warehouse flow management with SAP integration
- Reduced maintenance costs and plant downtime thanks to monitoring systems and predictive diagnostics
- Efficient batch management for individual production lines, improving process flexibility and quality
