Integrated automation for casting lines and associated machinery
Complete automation system with advanced level and hydraulic swing control and global remote assistance
For customers in the European and Indian markets, Righi designed and implemented complete automation solutions and systems for industrial casting lines and associated machinery. The scope of supply included low voltage distribution, customised hardware and software engineering, highly reliable electrical equipment, commissioning and global remote technical support.
The system provides accurate and reliable control of casting levels and hydraulic oscillation, integrating a unified user interface that simplifies management and centralises monitoring of the entire plant.
Challenge
The plants required synchronised monitoring and control of critical parameters such as casting levels and hydraulic oscillation, with the aim of ensuring production continuity and maximum operational precision. The complexity of the processes required the design of a highly robust and reliable automation system, capable of integrating seamlessly with the different machines in the line. In addition, the implementation of timely and effective technical support during the cold and hot test phases was essential to ensure the optimisation of performance and the rapid resolution of any critical issues.
Results/benefits achieved by the customer
- Single user interface for integrated control of the entire casting line and associated machines.
- Dedicated software for accurate control of levels and hydraulic oscillation, optimising product quality and process stability.
- Remote and on-site technical assistance during cold and hot trials, with timely support to production.
- Customised commissioning and full verification of each operational step.
- Modular engineering architecture, scalable and prepared for future Industry 4.0 developments and integrations.
