Modernising paper plants: transition from DC to AC for efficiency and reliability

n a paper mill in Ferrara, Righi carried out a complete technological upgrade and turnkey intervention, replacing obsolete direct current (DC) systems with advanced alternating current (AC) solutions, improving: performance, energy efficiency and maintenance.

Ferrara (FE)

Paper

Energy SolutionsO&M Solutions

To meet the customer’s needs, we provided a turnkey service designed to ensure maximum efficiency and business continuity.

Our solution included:

  • Targeted technical consultancy with joint inspections, to fully understand the specific needs of the plant and propose the best technological solutions.
  • Targeted technical consultancy with joint inspections, to fully understand the specific needs of the plant and propose the best technological solutions
  • Complete supply of the electrical part of the entire production line, with selected components to guarantee reliability and high performance

Challenge

The customer had to:

  • Abandon obsolete DC technologies for better performing and more sustainable AC systems,
  • Reduce energy consumption and operating costs,
  • Improve production continuity and process reliability,
  • Reduce maintenance costs and frequency.

Results/benefits achieved by the customer

  • Increased energy efficiency through the adoption of AC systems with reduced losses and dispersion,
  • Improved productivity through the integration of reliable, state-of-the-art components,
  • Significant reduction in maintenance costs through solutions designed for durability and robustness,
  • Advanced interfacing with the factory, enabling centralised control and full integration with SCADA and Industry 4.0 systems,
  • Turnkey solution that ensured business continuity and efficient project management.