Tailor-made automation for the plaster industry

Turnkey solution for the complete revamping of a production plant: efficiency, control and operational continuity guaranteed

Sicily

Cement

Energy SolutionsO&M Solutions

A leading company in Southern Italy, specialised in the production of gypsum-based materials for the building industry, has chosen Righi for the complete upgrade of its production plant. The intervention included the design, realisation and commissioning of state-of-the-art electrical installations and the implementation of a state-of-the-art automation and supervision system, thus ensuring operational continuity and compliance with the highest technological standards.

The solution, developed on a Siemens platform and offered on a turnkey basis, covered the entire production line, with particular emphasis on system scalability, strict regulatory compliance and a sustainable approach.

Challenge

  • Technological revamping of an existing plant, without negatively impacting production.
  • Integration of heterogeneous machines and subsystems within a single control architecture.
  • Implementation of an advanced SCADA system, capable of guaranteeing complete monitoring of the process in real time.

Results/benefits achieved by the customer

  • Always-on production: precisely planned interventions made it possible to carry out revamping without stopping production.
  • Centralised, real-time control: thanks to the new Siemens SCADA system, it is possible to monitor and intervene on the entire plant with speed and precision.
  • Improved operational efficiency: automation has led to a significant reduction in errors and cycle times.
  • Modular structure and ready for expansion: the solution is prepared for future plant evolutions, also in view of Industry 4.0.
  • Safety and energy saving: CEI EN 60204-1 and CEI EN ISO 13849 compliant design, with a focus on reliability and optimised consumption.

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