Automated packaging lines
Installation of 5 automated lines for the reception, weight control, and packaging of frozen products coming from automated cold storage cells, ensuring precision, operational continuity, and real-time traceability in the final stage of the production process.
The project involved a multidisciplinary approach that included:
- the detailed engineering design of the entire plant system;
- the development of real-time control and monitoring software, enabling continuous supervision and optimized process management;
- the supply of electrical panels for power distribution and system automation;
- the construction of electrical infrastructure supporting refrigeration systems, distribution lines, handling systems, and utilities—ensuring full operational support for the production cycle.
Thanks to an integrated approach and the use of cutting-edge technologies, Righi delivered an implementation that was efficient, safe, and fully compliant with the required quality and regulatory standards, contributing to the overall reliability and sustainability of the plant.
Challenge
The client needed to optimize the entire frozen product handling processaiming to increase production efficiency, reduce processing times, and ensure full traceability of each product batch. The main challenges included:
- Minimizing loading and transfer times between cold storage units and packaging lines;
- Integrating an automated traceability system capable of tracking each batch throughout all process stages—from intake to final dispatch;
- Ensuring operational continuity and synchronization across multiple automated lines, while enhancing real-time visibility and control over production flows;
Eliminating bottlenecks at critical points in the process, avoiding accumulation and optimizing the use of plant resources.
Results / Benefits achieved by the customer
Optimization of the entire frozen product processing workflow, achieved through a significant reduction in loading and transfer times to the packaging lines, resulting in improved operational efficiency and production flow continuity.
The project also ensured the implementation of an integrated traceability system, enabling precise tracking of each batch throughout all processing stages.
